Product Description
Caterpillar GP15K Forklift Repair Manual; Caterpillar GP15K (ET31A-50001) FOrklift Repair Manual; Caterpillar P3000 Forklift Repair Manual; Caterpillar P8000 Forklift Operation and Maintenance Manual; Caterpillar P50001 Forklift Repair Manual; Pallet Jack Trucks; Caterpillar NSP10N2, NSP12N, NSP12N2, NSP14N2, NSP14N2I, NSP16N2, NSP16N2I. Caterpillar 301.8c caterpillar 301.6c caterpillar 301.8c caterpillar 302.5c caterpillar 303.5c cr caterpillar 303c cr caterpillar 304c cr caterpillar 305c cr. This service manual provides detailed service information, special instructions for repair and maintenance, service and any additional information Caterpillar Lift Trucks GP40K, GP40KL, GP45K, GP50K, DP40K, DP40KL, DP45K, DP50K. This is the Most Practical Service Repair Manual for the Caterpillar Cat GP40 GPL40 DP40 DPL40 DP45 DP50 Forklift Trucks Workshop Service Repair Manual Download ever compiled by mankind. This DOWNLOAD contains of high quality diagrams and instructions on how to service and repair your Caterpillar Cat. This is a must for the Do-It-Yourselfer! CATERPILLAR CAT GP40K GP40KL GP45K GP50K FORKLIFT SERVICE MANUAL For use with TB45 Engine Service Manual SERIAL NUMBER: GP40K Powershift T29C 00011- up TB45 gasoline engine GP40KL Powershift T29C.
This service manual provides detailed service information, special instructions for repair and maintenance, service and any additional information Caterpillar Lift Trucks GP40K, GP40KL, GP45K, GP50K, DP40K, DP40KL, DP45K, DP50K.
This manual contains detailed diagrams and charts that help to carry out installation or removal of any parts lift trucks.
Service manual allows to detect and eliminate problems and inaccuracies.
Service manual comes in PDF format, includes 420 pages. All pages are printable. To view this information you need to install Adobe PDF Reader.
Serial numbers:
GP40K ET29C – 00011- up TB45 gasoline engine
GP40KL ET29C – 50001- up TB45 gasoline engine
GP45K ET29C – 80001- up TB45 gasoline engine
GP50K ET33B – 50001- up TB45 gasoline engine
DP40K ET19C – 00011- up S6S diesel engine
DP40KL ET19C – 50001- up S6S diesel engine
DP45K ET19C – 80001- up S6S diesel engine
DP50K ET28B – 50001- up S6S diesel engine
GROUP INDEX:
GENERAL INFORMATION - Model View, Truck Models Covered, Serial Number Locations, Chassis and Mast Model Identification, Dimensions, Technical Data
COOLING SYSTEM - Structure, Removal and Installation, Inspection and Adjustment
ELECTRICAL SYSTEM - Structure and Functions, Disassembly and Reassembly, Major Electrical Components, Lamp Bulb Specifications, Battery Maintenance, FC (Finger-Tip-Control System), Troubleshooting, Electrical Schematics
POWER TRAIN - Removal and Installation
POWERSHIFT TRANSMISSIONS - 1-Speed Transmission (GP40K, GP40KL, GP45K, DP40K, DP40KL, DP45K), Structure and Functions, Removal and Installation, Torque Converter, Transmission, Control Valve, Adjustment, Automatic 2-Speed Transmission (GP50K, DP50K), Transmission, Selector Valve, Adjustment, Troubleshooting, Service Data
FRONT AXLE AND REDUCTION DIFFERENTIAL - Structure and Function, Removal and Installation, Axle Shafts and Hubs, Reduction Differential, Troubleshooting, Service Data
REAR AXLE - Structure, Removal and Installation, Rear Axle Assembly, Steering Cylinder, Adjustment, Troubleshooting, Service Data
BRAKE SYSTEM - Structure and Functions, Master Cylinder, Wheel Cylinders, Wheel Brakes, Inspection and Adjustment, Troubleshooting, Service Data
STEERING SYSTEM - Structure and Functions, Removal and Installation, Steering Valve, Troubleshooting, Service Data
HYDRAULIC SYSTEM - Structure and Functions, Removal and Installation, Hydraulic Pump (Gear Pump), Lift Cylinders, Tilt Cylinders, Flow Regulator Valve, Down Safety Valve, Inspection and Adjustment, Testing,
Troubleshooting, Service Data MC Control Valve, FC Control Valve
MASTS AND FORKS - Structure, Removal and Installation, Disassembly and Reassembly, Inspection and Adjustment, Troubleshooting, Service Data
SERVICE DATA - Tightening Torque for Standard Bolts and Nuts, Maintenance Schedule, Parts To Be Changed Periodically, Location of Periodic Replacement Parts, Lubrication Instructions, Special Tools
OPTIONS - Radiator Screen Kit, Radiator Plate-Fin Type Kit, Elevated Exhaust Kit, Anti-corrosion Radiator Kit, Front Axle Breather Kit, Pre-cleaner Kit
1300 Solenoid for changing the direction of movement of the elevator
1301 The gas supply valve solenoid (GAV) in the cylinder No.1
1302 The solenoid of the valve of giving of gas (GAV) in the cylinder №2
1303 The solenoid of the valve of giving of gas (GAV) in the cylinder №3
1304 The solenoid of the valve of giving of gas (GAV) in the cylinder №4
1305 The solenoid of the valve of giving of gas (GAV) in the cylinder №5
1306 The solenoid of the valve of giving of gas (GAV) in the cylinder №6
1307 The solenoid of the valve of giving of gas (GAV) in the cylinder №7
1308 The solenoid of the valve of giving of gas (GAV) in the cylinder №8
1309 The gas valve (GAV) solenoid in the cylinder No. 9
13010 The solenoid of the valve of giving of gas (GAV) in the cylinder №10
1311 The gas supply valve solenoid (GAV) in cylinder No. 11
1312 The gas supply valve solenoid (GAV) in the cylinder No. 12
1313 The solenoid of the valve of giving of gas (GAV) in the cylinder №13
1314 The gas valve (GAV) solenoid in the cylinder No.14
1315 The gas valve (GAV) solenoid in the cylinder No.15
1316 Gas supply valve solenoid (GAV) in cylinder No.16
1317 The solenoid valve of the gas supply (GAV) in the cylinder number 17
1318 The solenoid of the valve of giving of gas (GAV) in the cylinder №18
1319 The solenoid of the valve of giving of gas (GAV) in the cylinder №19
1320 The solenoid of the valve of giving of gas (GAV) in the cylinder №20
1321 Screw stop limit sensor
Caterpillar Gp 45 Manual Transmission
1322 Screw return switch
1323 Screw slip stopper solenoid
1326 Code of the location of the electronic control unit (ECM)
1327. The left brake pedal position sensor
1328 Right-hand brake pedal position sensor
1329 The contact sensor of the left brake pedal
1330 Right brake pedal sensor connector
1401 Transmission gear solenoid # 1
1402 Transmission Gear Solenoid # 2
1403 Gearbox solenoid # 3
1404 Transmission Gear Solenoid # 4
1405 Transmission Gear Solenoid # 5
1406 Gearbox solenoid # 6
1407 Transmission Gear Solenoid # 7
1408 Transmission Gear Solenoid # 8
1409 Transmission gear solenoid # 9
1410 Gearbox solenoid №10
1411 Transmission Gear Solenoid # 11
1412 Gearbox solenoid №12
1413 Gearbox solenoid # 13
1414 Transmission Gear Solenoid # 14
1415 Gearbox solenoid # 15
1416 Gearbox solenoid # 16
1417 Transmit Solenoid # 17
1418 Gearbox solenoid # 18
1419 Gearbox solenoid № 19
Caterpillar Gp 45 Manual 2016
1420 Transaxle Solenoid